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~ Solutions ~
BJB's Tech Tip NewsletterJanuary/February 2011
In This Issue
New TC-277
Vacuum and Pressure


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BJB
will be closed for the President's Day Holiday
on
Monday, February 21st.
  
 


 Product Spotlight

 

TC-8745

Mercury Free 40 Shore D Elastomer


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Dear Dana,  

Happy New Year!  With the New Year comes a new adventure. Brian Stransky, owner and president of BJB Enterprises, Inc. had never thought about sponsoring a race car but when long time user of BJB materials and friend, Gary Quigley of RPM Norcal and RPM Norcal Racing, told Brian about a remarkable young driver, he was intrigued.

Brian and Matt
Brian Stransky and Matt Scott

 

BJB Enterprises, Inc. became a primary sponsor of nineteen year old Matt Scott.  Matt has a promising future with NASCAR.  In 2010 Matt had nine wins at the All-American Speedway in Roseville, CA to become the track's youngest Late Model Champion ever.    He also finished third in the NASCAR California rankings and 60th in the entire NASCAR Whelen All-American Series.

Matt Scott head shot
19 Year-old driver Matt Scott

 

Matt Scott drove the BJB Enterprises, Inc.

Chevrolet Late Model car at the Toyota All-Star Showdown, January 28th-29th.  BJB looks forward to supporting Matt in future races.

 

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NEW Flexible Foam: TC-277

TC-277 is a NEW and IMPROVED self-skinning foam with similar characteristics to the now obsolete TC-276.  The advantages of the TC-277 are

  • High skin quality
  • Environmentally safe
  • 4# density
  • Water-blown

TC-277 can be hand mixed, machine dispensed, or mixed with a Jiffy MixerÒ.  Typical uses are bumpers, crash pads, movie props, and special effects devices. Click here for the technical data sheet.

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How Does Vacuum and Pressure Affect Casting Materials?

 

When you are hand mixing casting materials, air bubbles are inevitably going to be stirred in.  Viscosity, temperature, and surface tension of the material will determine how well the air will or will not self release from the liquid.  Other than a few of our low viscosity systems, the mixed material will need to be placed in a vacuum chamber to remove those air bubbles prior to pouring in the mold; also called de-airing or de-gassing. 

The vacuum expands the trapped air causing the bubbles to grow, rise to the surface of the material and release.  After a period of time these bubbles decrease in quantity meaning that air is effectively being removed from the material.  This air would otherwise cause voids and potential mechanical issues with your cast part. 

Cold materials will have higher viscosities and may be more difficult to degass.  Raising temperatures lowers the viscosity which will aid in pulling air out of the material but may also reduce working time if taken to extremes.  Pressure casting can be an alternative or secondary process to vacuum 'degassing' casting material.  Pulling air out of the material ensures the material isn't latent with bubbles as it goes into the mold, but air can be re-introduced into the material as it is poured in from splashing or mold features that trap air (e.g. sharp corners). 

In some applications, vacuum and pressure must be used in conjunction to produce air free parts.  Typical pressure values, when material is degassed, are in the 40-50psi range.  Higher pressures may be required if material is not degassed.  Pressure does not remove air; it compresses air bubbles down to the point that they are not visible anymore.  If pressure is released too soon (before material has had time to set) the bubble could potentially reappear.

 

 
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BJB Enterprises, Inc. | 14791 Franklin Avenue | Tustin | CA | 92780